AtexsellAI

Screen Print Color Separations

We provide advanced screen print color separations designed for professional textile and promotional printing workflows. Each artwork is carefully separated into CMYK, spot colors, or halftone channels with attention to ink behavior, mesh compatibility, and registration accuracy, ensuring fully production-ready output for flawless screen printing results.

CMYK Separation

High-precision full 4-color process separation engineered for photorealistic screen printing. We break your artwork into carefully balanced Cyan, Magenta, Yellow, and Black channels with advanced tonal control, ensuring accurate color reproduction, smooth gradients, and stable press performance.

  • Dot gain & ink spread compensation for real press accuracy
  • Clean CMYK channel separation for photoreal detail retention
  • Screen printing mesh compatibility & registration accuracy
CMYK Separation
Spot Color Separation

Spot Color Separation

High-precision spot color separation for Pantone (PMS) and custom ink systems, designed for professional screen printing applications where exact color matching is critical. We prepare each design with clean, solid ink channels to ensure maximum vibrancy, sharp edges.

  • Pantone (PMS) color matching for brand accuracy
  • Custom ink formulation support for unique shades
  • Clean solid ink channel separation (no color bleed)
  • Multi-screen setup optimization for production efficiency
  • Sharp edge control for bold graphic printing
  • Press-ready registration alignment for consistent output

Film Separation

High-resolution film output ready for screen burning. Our film separations ensure crisp edges and accurate stencils for professional print production.

  • High DPI output (300-600)
  • Positive/negative output
  • Registration marks included
Film Separation

Halftone Design Specialization

AM Halftones

Traditional angle-based halftone screening for smooth gradients.

FM Halftones

Stochastic screening for photorealistic image reproduction.

Hybrid Screening

Combined approach for optimal detail and color depth.

File Formats Delivered

AI (Adobe Illustrator)
EPS (Encapsulated PostScript)
PDF (Portable Document)
TIFF (Tagged Image)
PSD (Photoshop)

What You Get

CMYK Separation

Full color separations for 4-color process printing with accurate color matching.

Spot Color Separation

Precise spot color separations for Pantone and custom ink colors.

Film Separation

High-quality film output ready for screen burning and production.

Halftone Design

Professional halftone patterns for photorealistic and gradient printing.

Pricing

Starter

Starting at $15

Ideal For: Simple spot color artwork

  • • 1-4 Spot Colors
  • • Print Ready Files
  • • AI, EPS & PDF Formats
  • • Basic Trapping Included
  • • 24-48 Hour Delivery
  • • 2 Revisions
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Most Popular

Professional

Starting at $25

Ideal For: Most production jobs

  • • 5-8 Spot Colors
  • • Underbase Included
  • • Professional Trapping
  • • Production Ready Files
  • • AI, EPS & PDF Formats
  • • 24-48 Hour Delivery
  • • 3 Revisions
Get Free Quote

Premium

Starting at $50

Ideal For: Complex separations

  • • Simulated Process Separation
  • • Complex Artwork Handling
  • • Professional Trapping
  • • High Detail Reproduction
  • • Production Ready Files
  • • Priority Processing
  • • Priority Support
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Final pricing depends on artwork complexity, number of colors, image quality, turnaround requirements, and production specifications.

What Our Clients Say

Trusted by 500+ businesses worldwide

"Best color separations I've used. The dot gain compensation is spot on!"

A

Alex Rivera

Print Shop Owner 🇺🇸

"Incredible quality! Our screen prints have never looked better. Fast turnaround too."

M

Mike Johnson

Textile Manufacturer 🇬🇧

"Professional separations that work perfectly on production. Highly recommended!"

C

Carlos Mendez

Garment Printer 🇲🇽

Frequently Asked Questions

How long does screen print color separation take?

Most color separation orders are completed within 24-48 hours. Rush orders are available for urgent projects.

What file formats do you deliver?

We deliver print-ready files in AI, EPS, PDF, TIFF, and PSD formats.

Do you offer CMYK and spot color separations?

Yes, we provide both CMYK process color separations and Pantone spot color separations for US print shops.

How much does color separation cost?

Pricing starts at $15 for simple spot color separations. Complex projects vary based on colors and artwork complexity. Get a free quote today.

Do you work with US print shops?

Yes, we specialize in serving American print shops, apparel decorators, and clothing brands with professional color separation services.